Silk Source:

Our silk comes from China and is of Grade A quality. It is supplied in a cone shape.

Silk Spinning:

We spin the silk from the cones, and after spinning, this process typically takes 7 to 12 days. It is sent for dyeing to achieve the desired colors.

Silk Dyeing and dyeing Machine:

The dyeing process takes 10 to 15 days.

Silk Drying:

The silk is then sun-dried, making work challenging during the monsoon season. Dyed Silk and Yarn Store.

 Dyed Silk and Yarn Store. 

Silk Balling:

After drying, the dyed silk is balled and ready to be issued for the weaving process.

Design Sketch and Knotting:

Before starting the knotting process, a design sketch is created as a template on a grid. If the carpet is solid plain, a graph is not required. The knotting period, being done by hand, can take several months.

Weaving:

For a carpet size of 250 x 300, three people will work simultaneously. Each day, the weaver can weave 6 to 10 cm, taking 65 to 75 days to complete. The duration may increase for carpets with designs and more colors

Finishing back part:

Once the carpet is off the loom, the back part needs to be cleaned, taking 2 to 3 days.

Trimming Before Washing:

Trimming before washing takes 3 to 4 days.

Washing:

Washing requires one day, but drying takes almost 4 to 6 days in summer and 8 to 10 days during monsoon and winter. Trimming After Washing Trimming post washing takes 3 to 4 days.

Trimming After Washing

Trimming post washing takes 3 to 4 days.

Stretching:

During this process, if the carpet has crooked edges, they are straightened, taking 4 to 5 days. During monsoon and winter, it may take 7 to 12 days to complete.

Binding:

Binding all four sides (removed fringes). It will take 4 to 5 days. Finishing (1st Stage and 2nd Stage). The first stage of finishing takes 7 to 12 days.

 Finishing (1st Stage and 2nd Stage)

The first stage of finishing takes 7 to 12 days.

Packing:

Packing is completed in 1 day.